16 Head Rotary Filler With 8 Head Pick & Place Capper Machine
High-Speed Rotary Liquid Filling & Pick And Place Capping Machine Details
High-Speed Rotary Liquid Filling & Pick and Place Capping Machine – Manufacturer, Supplier & Exporter
N.K. Industries, based in Ahmedabad, Gujarat, India, is a distinguished manufacturer, supplier, and exporter of advanced packaging machinery tailored for high-speed, precision-driven operations. Our Automatic 16 Head Rotary Liquid Filling Machine & 8 Head Pick and Place Capping Machine is a cutting-edge monoblock solution designed to streamline your bottling operations by integrating the filling and capping processes within a single compact footprint.
This innovative monoblock system is engineered for conductive and non-conductive liquid products, including viscous, foamy, and complex liquid formulations. It offers exceptional versatility and accuracy, making it ideal for industries such as pharmaceuticals, cosmetics, food & beverages, pesticides, lubricants, and more.
Product Overview
The Automatic 16 Head Rotary Liquid Filling Machine utilizes magnetic and mass flow meter technology for contactless, high-accuracy liquid filling. Coupled with the 8 Head Pick and Place Capping Machine, it ensures precise, high-speed placement and tightening of caps—making it a complete bottling solution for medium to large-scale production lines.
This monoblock integrates seamlessly with CIP systems, supports recipe-based batch operations via HMI, and is engineered for minimal maintenance and user-friendly operation.
How It Works
Bottle Infeed: Bottles are precisely guided using synchronized infeed screw and star wheel systems.
Filling Process: Each of the 16 rotary filling heads dispenses liquid based on pre-programmed flow meter parameters.
Cap Placement: Caps are automatically sorted and picked, then placed accurately on each bottle.
Cap Tightening: 8 pneumatic capping heads apply consistent torque using maintenance-free grippers.
Discharge: Capped bottles are conveyed out of the machine for labeling or secondary packaging.
Filling Technology
Magnetic Flow Meters: Ideal for conductive liquids (e.g., syrups, handwash, lotions) with a minimum electrical conductivity of 5 micro Siemens.
Mass Flow Meters: Suited for non-conductive liquids (e.g., oils, pesticides) where traditional methods may fail.
Flow meters ensure no moving parts are in contact with the liquid, eliminating contamination risks and enabling drip-free, splash-free, and highly accurate filling operations.
Salient Features (Explained)
7” Color Touch Screen with PLC
Integrated with a user-friendly 7-inch touchscreen HMI, allowing full control over filling and capping operations. Real-time error messages and operational data ensure smooth production.
Rugged, Reliable Construction
Heavy-duty frame with stainless steel fabrication ensures long-lasting, vibration-free, and corrosion-resistant performance in harsh industrial settings.
Precise Bottle Alignment
With infeed screws, star wheels, and exit wheels, bottles are perfectly aligned before each operation—ensuring high precision and preventing spillage or misalignment.
Motorized Height Adjustment of Capping Turret
Automatically adjusts capping head height based on bottle height, enabling quick changeovers without manual effort.
Safety Interlocks and Process Control
Includes "No Bottle-No Filling", "No Cap-No Release", outfeed jam detection, low cap alert, automatic feeder control, and safety door interlock systems.
Flow Meter with No Internal Moving Parts
Flow meters (Mag or Mass) have zero internal moving parts, ensuring hygienic operation and reducing the chances of component wear or contamination.
Pick and Place Cap Transfer
Caps are picked from the cap feeder and placed precisely onto the bottle mouth using servo/pneumatic actuation.
Pneumatic Gripper Capping Heads
Low-maintenance and consistent in applying torque, these capping heads provide secure closure without damaging the caps.
Cap Feeder Auto On/Off
Automatically regulates cap feeding based on supply level, preventing overload, damage, or jamming.
CIP Compatibility
Clean-In-Place support at up to 70°C allows automated internal cleaning of the liquid pathway, meeting GMP and hygiene standards.
Adjustable Cap Torque
Operators can fine-tune the torque for each bottle, ensuring secure but non-damaging capping.
Programmable Fill Profiles
Supports multi-speed cycles for managing different liquid viscosities, reducing splashes and foaming during fill.
Fault Light and Alarm
Instant audio-visual alert system for quick error detection and operator response.
HMI-Based Volume Adjustment
Each nozzle’s fill volume can be individually controlled and adjusted via the touch panel for batch accuracy.
GMP-Compliant Construction
Contact parts in SS316, PEEK, PTFE, silicone, and EPDM; non-contact parts in SS304. AISI frame with SS cladding.
Drip-Free Filling Valves
Precision valves ensure no dripping or product loss, maintaining a clean and professional fill.
Interlocked Safety Guards
Safety enclosures with interlock switches stop operation if opened, protecting operators and the machine.
High Filling Accuracy: ±1%
Achieves a high standard of filling precision, minimizing waste and rework while maximizing productivity.
Technical Specifications
| Parameter | Details |
|---|---|
| Machine Type | Rotary Monoblock Filling & Capping System |
| Model | 16 Head Flow Meter Filler + 8 Head Pick & Place Capper |
| Direction | Left to Right |
| Filling System | Magnetic Flow Meter / Mass Flow Meter |
| No. of Filling Heads | 16 |
| No. of Capping Heads | 8 (Pick and Place with pneumatic gripper) |
| Speed | 130 to 150 Bottles Per Minute (depending on volume and liquid properties) |
| HMI | 7” Color Touchscreen with Error Messaging |
| Control System | PLC Based with Recipe Memory & Auto Sync |
| Cap Feeder | Integrated with Auto Start/Stop Feature |
| Construction Material | SS 316 (Contact Parts), SS 304 & MS Frame with SS Cladding (Non-Contact) |
| Safety Features | Interlock Doors, Emergency Stop, Fault Alarms |
| Cleaning | CIP up to 70°C |
| Fill Volume Accuracy | ±1% |
| Torque Control | Fully Adjustable via Capping Head |
Applicable Industries
Pharmaceuticals
Food & Beverages
Cosmetics & Toiletries
Agrochemicals & Pesticides
Edible and Industrial Oils
Nutraceuticals
Why Choose N.K. Industries?
As a reputed manufacturer, supplier, and exporter, N.K. Industries brings 45+ years of engineering excellence to every machine we build. Our rotary filling and capping monoblocks are known for:
Engineering Precision
Global Quality Standards (CGMP / CE / ISO)
Custom Configuration Options
Robust After-Sales Support
Global Reach: USA, Africa, Middle East, Asia, and Europe
FAQs
Q1. Can this machine handle both viscous and foamy products?
Yes, it is suitable for a variety of liquids using flow meter technology.
Q2. Can it be integrated into existing lines?
Yes, it is modular and can be customized for integration.
Q3. How easy is changeover between bottle sizes?
Tool-less changeover design allows quick and efficient bottle switching.
Q4. What type of cap does it support?
Supports screw caps, snap-on caps, and custom designs.
Q5. What maintenance is required?
Minimal maintenance due to pneumatic and servo-based systems and CIP compatibility.
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