In today’s fast-paced pharmaceutical world, efficiency and precision aren’t luxuries—they’re essentials. Manually counting tablets, double-checking fills, and dealing with frequent changeovers often result in costly errors and downtime. That’s why NK Industries presents a state-of-the-art Tablet Counting & Filling Line: a fully-automated, GMP-compliant solution engineered for up to 60 bottles per minute. Whether you’re a startup or a multinational, this turnkey line delivers unmatched speed, traceability, and hygiene—driving productivity, reducing labor costs, and supporting rapid scale-up.
A Tablet Counting & Filling Line is a complete end-to-end production system that takes unsorted bottles through cleaning, counting, filling, desiccant insertion, capping, sealing, labeling—and even cartoning if needed. It’s built to meet cGMP/CE standards, featuring inline electronic counting, pick-and-place handling, and automated screw capping—ensuring high throughput while maintaining maximum product integrity and compliance. With real-time inline checkweighing and format flexibility, it adapts to various tablet sizes, bottle designs, and production runs with minimal downtime.
60 bottles per minute—ideal for commercial-scale and clinical batch manufacture
ROI-driven: saves on manual labor, trimming error risk and operational headcount
Reliable uptime: CE-certified electronics, local support in India
Hygienic, GMP-ready: stainless steel contact parts, CIP-compatible surfaces
Scalable & modular: add cartoning, conveyors, or other modules anytime
Role: Gently orients bulk bottles onto a linear conveyor with precision.
Features:
Handles PET/glass/plastic bottles
Centrifugal sorting disc + linear spreader
Fast format-free changeover
Designed for GMP hygiene & easy cleaning
Marketing Benefits: No bottle jams. Consistent feed ensures accurate downstream count.
Role: Removes dust and particles using bursts of filtered air in the bottle mouth.
Features:
High-flow cleanroom airjets
Pick-and-place autosorter
Adjustable for bottle height & diameter
Safety interlocks, 316 means contact parts
Benefits: Ensures contamination-free bottles for uncompromised tablet quality.
Role: Precisely counts tablets using vibratory tracks and e-count sensors, then fills bottles.
Features:
High-precision photo-electric counting; 60 bpm
Touch-screen & recipe-based format memory
Self-check & reject log
Servo-driven filler with gentle feeding
Benefits: Zero over/under-fills, archival counts for FDA audits.
Role: Checks filled bottle weights in real-time, auto-rejects off-spec units.
Features:
±0.1 g accuracy; 100 GRMS capacity
Servo-driven belt, no bottle handling
Alarm/report system
Meets 21 CFR Part 11
Benefits: Protects brand integrity and ensures compliance without manual weighing.
Role: Auto-inserts moisture-control sachets post-count/fill.
Features:
Blow-in or pick-and-place insertion
Adjustable pouch formats
Inline reject or diversion
Benefits: Extends shelf life, meets moisture-sensitive drug stability criteria.
Role: Inserts cotton plugs into bottles (e.g., herbal supplements).
Features:
High-speed vibratory cotton feeder
Seamless bottle indexing
Format memory
Benefits: Boosts product presentation and meets GMP buffer requirements.
Role: Fasteners caps precisely across bottles.
Features:
Four-head torque-controlled capper
Servo torque settings, cap detection
Format-free sling chuck heads
CE & GMP compliance
Benefits: Tight, uniform seals—essential for leak-free packaging.
Role: Seals aluminum liners under caps to establish tamper evidence.
Features:
Adjustable power & sealing speed
Non-contact, foil detection sensor
PLC control
Benefits: Enhances safety, meets global regulatory demands for drug tampering prevention.
Role: Applies labels on every bottle.
Features:
Up to 120 Bottles per minute labeling speed
Encoder-based apply control
Modular for multi-label runs
Options: front/back applicators, RFID integration
Benefits: High-quality branding with perfect label alignment.
Turntable: Buffers production flow during downstream downtime
Cartoning Machine: Automates secondary packing—ideal for retail markets
Swing Conveyor: Streamlines bottling to cartoning transfers
Packaging Conveyor: Expands end-of-line reach for pallets or cartons
These add-ons turn the line into a full turnkey solution, facilitating batch-to-shipment speed and easing future expansion.
GMP-& CE-certified equipment, suitable for FDA audits
316SS product-contact surfaces, hygienic design, IEC/UL-certified electronics
Recipe-driven changeovers
Real-time checkweigher and reject integration
“No Bottle – No Count – No Fill – No Seal” failsafe logic
Mix-and-match equipment—no proprietary parts
Future-ready: Add modules without full overhaul
Localization in Ahmedabad—24×7 onsite service
Validation docs, IQ/OQ/PQ kits, FAT/SAT support
Remote support, spare-part stock levels
Reduces labor by >70%, downtime by >30%
Full audit trails & PLC data logs
Supports serialization and track-and-trace compliance
Ready to transform production? Contact NK Industries today for a custom quote, live demo, or site evaluation. Whether you're launching new products, scaling operations, or strengthening regulatory readiness—our turnkey Tablet Counting & Filling Line has you covered.