High‑Speed Tablet Counting & Filling Line – 60 Bottles/Min

In today’s fast-paced pharmaceutical world, efficiency and precision aren’t luxuries—they’re essentials. Manually counting tablets, double-checking fills, and dealing with frequent changeovers often result in costly errors and downtime. That’s why NK Industries presents a state-of-the-art Tablet Counting & Filling Line: a fully-automated, GMP-compliant solution engineered for up to 60 bottles per minute. Whether you’re a startup or a multinational, this turnkey line delivers unmatched speed, traceability, and hygiene—driving productivity, reducing labor costs, and supporting rapid scale-up.

What Is a Tablet Counting & Filling Line?

A Tablet Counting & Filling Line is a complete end-to-end production system that takes unsorted bottles through cleaning, counting, filling, desiccant insertion, capping, sealing, labeling—and even cartoning if needed. It’s built to meet cGMP/CE standards, featuring inline electronic counting, pick-and-place handling, and automated screw capping—ensuring high throughput while maintaining maximum product integrity and compliance. With real-time inline checkweighing and format flexibility, it adapts to various tablet sizes, bottle designs, and production runs with minimal downtime.

Line Speed & Strategic Benefits

  • 60 bottles per minute—ideal for commercial-scale and clinical batch manufacture

  • ROI-driven: saves on manual labor, trimming error risk and operational headcount

  • Reliable uptime: CE-certified electronics, local support in India

  • Hygienic, GMP-ready: stainless steel contact parts, CIP-compatible surfaces

  • Scalable & modular: add cartoning, conveyors, or other modules anytime

Core Line Components

1. AUTOMATIC LINEAR BOTTLE UNSCRAMBLER

Role: Gently orients bulk bottles onto a linear conveyor with precision.
Features:

  • Handles PET/glass/plastic bottles

  • Centrifugal sorting disc + linear spreader

  • Fast format-free changeover

  • Designed for GMP hygiene & easy cleaning
    Marketing Benefits: No bottle jams. Consistent feed ensures accurate downstream count.

2. AUTOMATIC PICK & PLACE AIRJET CLEANING MACHINE

Role: Removes dust and particles using bursts of filtered air in the bottle mouth.
Features:

  • High-flow cleanroom airjets

  • Pick-and-place autosorter

  • Adjustable for bottle height & diameter

  • Safety interlocks, 316 means contact parts
    Benefits: Ensures contamination-free bottles for uncompromised tablet quality.

3. AUTOMATIC ELECTRONIC TABLET COUNTING & FILLING MACHINE (cGMP Model)

Role: Precisely counts tablets using vibratory tracks and e-count sensors, then fills bottles.
Features:

  • High-precision photo-electric counting; 60 bpm

  • Touch-screen & recipe-based format memory

  • Self-check & reject log

  • Servo-driven filler with gentle feeding
    Benefits: Zero over/under-fills, archival counts for FDA audits.

4. AUTOMATIC ONLINE CHECK-WEIGHER (NKCW‑100G)

Role: Checks filled bottle weights in real-time, auto-rejects off-spec units.
Features:

  • ±0.1 g accuracy; 100 GRMS capacity

  • Servo-driven belt, no bottle handling

  • Alarm/report system

  • Meets 21 CFR Part 11

    Benefits: Protects brand integrity and ensures compliance without manual weighing.

5. AUTOMATIC DESICCANT POUCH INSERTER

Role: Auto-inserts moisture-control sachets post-count/fill.
Features:

  • Blow-in or pick-and-place insertion

  • Adjustable pouch formats

  • Inline reject or diversion
    Benefits: Extends shelf life, meets moisture-sensitive drug stability criteria.

6. AUTOMATIC COTTON INSERTER

Role: Inserts cotton plugs into bottles (e.g., herbal supplements).
Features:

  • High-speed vibratory cotton feeder

  • Seamless bottle indexing

  • Format memory
    Benefits: Boosts product presentation and meets GMP buffer requirements.

7. AUTOMATIC FOUR‑HEAD PICK & PLACE SCREW CAPPING MACHINE (NKSC‑150P)

Role: Fasteners caps precisely across bottles.
Features:

  • Four-head torque-controlled capper

  • Servo torque settings, cap detection

  • Format-free sling chuck heads

  • CE & GMP compliance
    Benefits: Tight, uniform seals—essential for leak-free packaging.

8. INDUCTION CAP SEALING MACHINE

Role: Seals aluminum liners under caps to establish tamper evidence.
Features:

  • Adjustable power & sealing speed

  • Non-contact, foil detection sensor

  • PLC control
    Benefits: Enhances safety, meets global regulatory demands for drug tampering prevention.

9. AUTOMATIC ROUND BOTTLE STICKER LABELING MACHINE

Role: Applies labels on every bottle.

Features:

  • Up to 120 Bottles per minute labeling speed

  • Encoder-based apply control

  • Modular for multi-label runs

  • Options: front/back applicators, RFID integration
    Benefits: High-quality branding with perfect label alignment.

Optional Add-Ons

  • Turntable: Buffers production flow during downstream downtime

  • Cartoning Machine: Automates secondary packing—ideal for retail markets

  • Swing Conveyor: Streamlines bottling to cartoning transfers

  • Packaging Conveyor: Expands end-of-line reach for pallets or cartons

These add-ons turn the line into a full turnkey solution, facilitating batch-to-shipment speed and easing future expansion.

Why Choose NK Industries?

✅ Pillar 1: Quality & Compliance

  • GMP-& CE-certified equipment, suitable for FDA audits

  • 316SS product-contact surfaces, hygienic design, IEC/UL-certified electronics

✅ Pillar 2: Smart Automation

  • Recipe-driven changeovers

  • Real-time checkweigher and reject integration

  • “No Bottle – No Count – No Fill – No Seal” failsafe logic

✅ Pillar 3: Modularity & Flexibility

  • Mix-and-match equipment—no proprietary parts

  • Future-ready: Add modules without full overhaul

✅ Pillar 4: Support & Service

  • Localization in Ahmedabad—24×7 onsite service

  • Validation docs, IQ/OQ/PQ kits, FAT/SAT support

  • Remote support, spare-part stock levels

✅ Pillar 5: ROI & Traceability

  • Reduces labor by >70%, downtime by >30%

  • Full audit trails & PLC data logs

  • Supports serialization and track-and-trace compliance

 

Ready to transform production? Contact NK Industries today for a custom quote, live demo, or site evaluation. Whether you're launching new products, scaling operations, or strengthening regulatory readiness—our turnkey Tablet Counting & Filling Line has you covered.


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Plot No. 1521, Phase - III, G.I.D.C. Estate, Vatva,
Ahmedabad - 382445
Gujarat (India)
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