24 Head Rotary Liquid Filling & 8 Head Pick And Place Capping Machine

In the ever-evolving pharmaceutical, chemical, cosmetic, and nutraceutical sectors, automation is the key to enhancing efficiency, maintaining consistency, and ensuring regulatory compliance. Among the vital components of a packaging line, the liquid filling and capping machine plays a critical role in maintaining product integrity and production throughput.

N.K. Industries, a trusted name in the packaging machinery sector, introduces a high-speed solution to meet modern manufacturing demands — the 24 Head Rotary Liquid Filling Machine integrated with an 8 Head Pick and Place Capping Machine. This high-capacity, gear pump-based monoblock system is meticulously designed to handle a wide range of liquid viscosities while ensuring absolute filling precision and capping reliability.

Machine Overview

The 24 Head Rotary Liquid Filling Machine operates on a continuous rotary motion principle, equipped with a gear pump system that delivers exact fill volumes. It’s engineered for smooth integration with the 8 Head Pick and Place Capping Machine, which precisely positions and seals caps on bottles, ensuring tamper-evident and leak-proof closures.

This monoblock solution is ideal for industries demanding high output with low downtime, minimal changeover time, and seamless automation.

Gear Pump Technology – Accuracy Meets Efficiency

At the heart of this machine lies a positive displacement gear pump filling system. Unlike piston or flow meter systems, gear pumps offer a cost-effective yet highly accurate alternative for metering fill volumes. Their self-priming nature and compact design make them ideal for handling liquids of varying viscosities—ranging from water-like solutions to thicker, semi-viscous fluids.

Each gear pump is connected to a brushless BLDC motor, which regulates the speed and revolution counts through a PLC-controlled interface. This provides:

• High filling precision (±1%)

• Customizable fill volume per nozzle via HMI

• Clean fill cycles with drip-free shut-off

Machine Design & Build Quality

Engineered with pharmaceutical-grade materials, the machine boasts a rugged structure with hygiene-focused detailing. The contact parts are made of SS-316, PTFE, PEEK, or EPDM, while the machine frame and non-contact surfaces are constructed using SS-304 with SS cladding on MS structure. This design ensures:

• Corrosion resistance

• Ease of cleaning

• Longevity under continuous operations

In addition, the system is cGMP-compliant and can be integrated into sterile and cleanroom environments.

Advanced Pick and Place Capping System

The 8 Head Pick and Place Capping Machine operates with precision pneumatic grippers and a synchronized rotary turret that places and seals caps with consistent torque. Key features include:

• Maintenance-free capping heads

• Adjustable torque control

• Motorized turret height adjustment

• Cap feeder auto on/off system

• Cap damage prevention and rejection mechanism

This ensures reliable capping for plastic screw caps, flip-top caps, and similar closures across various bottle types.

Key Features and Benefits

1. User-Friendly HMI Control Panel

• 7" color touchscreen (Delta, Taiwan)

• Visual error alerts

• Real-time data monitoring

• Individual nozzle control

2. Safety & Interlock Systems

• “No Bottle – No Fill” and “No Cap – No Capping”

• Outfeed jam detection

• Low cap level alert

• Safety doors with auto-stop integration

3. Synchronized Bottle Handling

• Infeed screw with bottle spacing

• Entry star wheel, main turret, and exit star wheel system

• Cam-based bottle lift system for accurate nozzle alignment

4. Drip-Free, Spill-Free Dispensing

• Precision-engineered nozzle design

• Clean neck and shoulder filling

• Ideal for clear liquids and sticky formulations

5. Rapid Changeover & Maintenance

• Minimal tool requirement

• Simple HMI-based adjustments

• Easy-to-remove parts for wash cycles

6. CIP Compatibility

• Supports cleaning in place at temperatures up to 70°C

• Reduces downtime during batch changeovers

Technical Specifications

Applications & Industry Use

This high-speed filling and capping monoblock is a versatile asset for:

• Pharmaceuticals: Oral liquids, syrups, injectables (non-sterile)

• Nutraceuticals: Herbal tonics, dietary supplements

• Cosmetics: Shampoos, gels, lotions

• Agrochemicals: Liquid fertilizers, crop protection liquids

• Food & Beverage: Flavored syrups, sauces

• Chemical Industry: Cleaning solutions, industrial fluids

Why Choose N.K. Industries?

With over four decades of manufacturing expertise and global installations across 60+ countries, N.K. Industries is synonymous with precision, innovation, and reliability. Our customers trust us for:

• GMP-compliant engineering

• International export standards

• Full-service support – installation, training, and AMC

• Customization capabilities based on client need

• Timely delivery and competitive pricing

We don’t just deliver machines — we deliver performance, consistency, and peace of mind.

The 24 Head Rotary Liquid Filling Machine with 8 Head Pick and Place Capping Machine by N.K. Industries is a complete, integrated, and future-ready solution for high-output liquid packaging lines. Engineered with smart technology, rugged materials, and operator-friendly features, it is the ideal choice for manufacturers looking to boost production efficiency while ensuring product integrity and hygiene.

Whether you are scaling up an existing operation or setting up a new high-speed line, this monoblock system offers everything you need—from speed to precision, safety to flexibility.