High-Speed Spray Pump Cap Capping Machine Manufacturer In India

High-Speed Spray Pump Cap Capping Machine Solution by N.K Industries

Looking to streamline your spray pump bottle packaging process with accuracy and efficiency? The Spray Pump Type Cap Capping Machine – Model NKSC-250PS, engineered by N.K Industries, is the ideal solution for automated spray cap application. As a trusted manufacturer, supplier, and exporter based in Ahmedabad, India, we bring cutting-edge machinery to your packaging line.

This compact and durable model uses a Pick and Place mechanism that ensures perfect positioning and pressing of spray caps on HDPE and other plastic bottles. Designed for industries that demand sterile and tamper-proof sealing — like pharma, cosmetics, personal care, and chemical sectors — this system minimizes human intervention and maximizes productivity.

Bottles are fed from upstream systems onto a stainless-steel conveyor. With the help of an infeed worm, bottles are spaced before entering a star wheel system. A vibratory cap feeder orients caps accurately and transfers them to a pick-up chute. The turret, equipped with press-fit heads, picks and secures the cap on each bottle using pneumatic pressing. After sealing, capped bottles are smoothly transferred downstream.

The machine's frame is built from SS 304 stainless steel, with a top plate cladded in AISI 304, ensuring structural integrity and hygiene. Key transmission elements are housed compactly to save floor space. The conveyor is made of food-grade slat belts, while Delrin star wheels ensure precise bottle handling and quick changeovers for different sizes. The integrated PLC and HMI system allows role-based operation, error tracking, and emergency override — making it a highly user-friendly and smart-capable solution.

Key Highlights

• Compact and GMP-compliant construction

• Contact parts crafted in AISI 304 stainless steel

• Centralized motor for synchronized movement of turret, conveyor, and star wheels

• Twin-cam setup for accurate cap pickup and placement

• Magnetic hysteresis clutch for consistent capping torque

• Fast changeover parts designed for various bottle types

• Cap alignment sensors and "No Bottle–No Cap" safety logic

• CE-certified electronics and safety interlock features

• Delta PLC and HMI (7") with multilingual, password-protected access

Technical Specifications

Optional Enhancements

• Servo-driven capping head for advanced torque control

• Online bottle rejection system for faulty bottles

• Cap presence verification using vision sensors

• Dust-proof enclosure or LAF for cleanroom installation

Industries We Serve

• Pharmaceuticals – nasal sprays, ophthalmic bottles, antiseptic mists

• Cosmetics & Personal Care – perfumes, hair sprays, lotion pumps

• Food & Beverages – oil sprays, vinegar mists, supplement droppers

• Home Care & Sanitation – disinfectants, air fresheners, surface cleaners

• Agrochemicals & Chemicals – pesticide sprays, cleaner bottles

Why Trust N.K Industries?

With a legacy of quality, N.K Industries offers machines trusted in over 30 countries:

• Custom-built machines with CE Certified component.

• Decades of proven experience in filling and sealing automation

• Full service: commissioning, documentation, training, and support

• Smart-ready systems compatible with modern factory software

Built-in Safety Interlocks

• Machine halt if no cap is detected in the chute

• Overload protection via feed worm clutch

• Emergency stop buttons at key locations

• Door interlock system to prevent unsafe operation

FAQs

Q: Can this handle different spray cap types like trigger or mist caps?
A: Yes, with suitable change parts, it supports trigger, pump, and mist-type spray closures.

Q: How quickly can formats be changed?
A: Format changeover can be completed within 15–30 minutes.

Q: Do you offer FAT/SAT and validation documentation?
A: Yes, we offer full DQ/IQ/OQ, FAT/SAT, and compliance documentation.

Upgrade your packaging line with the high-precision, low-maintenance Spray Pump Capping Machine from N.K Industries.

📞 Contact us now for a free quote, virtual demo, or export inquiries.