Automatic Tablet Counting Machine Manufacturer In India

Precision Meets Speed: Automatic Tablet Counting and Filling Machine by N.K Industries

Looking to boost accuracy and efficiency in your tablet or capsule packaging line? The Automatic Tablet Counting and Filling Machine by N.K Industries is the perfect solution to meet the demanding standards of the pharmaceutical and nutraceutical industries. As a distinguished manufacturer, supplier, and exporter based in Ahmedabad, Gujarat, India, N.K Industries offers a highly adaptable and technologically advanced range of automatic tablet counters designed for modern production lines.

With user-centric innovation and reliable automation, our tablet counting and filling machines streamline bulk production without compromising quality or compliance—making them an industry favorite worldwide.

Our state-of-the-art machine is engineered to handle a wide variety of solid oral dosage forms including tablets, capsules, soft gels, and pills. With a production capacity ranging from 30 to 100 bottles per minute, the machine ensures precise counting and gentle handling of products, even at high speeds. Available in models with 8, 12, 16, 24, and 32 counting channels, the series is scalable and modular, making it an ideal fit for both small and large-scale manufacturers.

Machine Description

The Automatic Tablet Counting and Filling Machine by N.K Industries is designed with a compact monoblock structure that integrates two critical operations—counting and filling—in one streamlined system. Featuring CGMP-compliant construction, the frame is fabricated from matt-finished AISI 304 stainless steel, ensuring both durability and hygiene.

This machine features a highly efficient vibrator-based feeding system that regulates the flow of products toward the counting channels. Each channel is engineered to minimize product collision and prevent jamming. The unique “No Bottle – No Count – No Fill” system ensures zero wastage and optimizes productivity. What's more, our design eliminates the need for change parts when switching between different sizes of tablets, pills, or capsules—enhancing flexibility and reducing downtime.

The machine also includes critical assembly components such as a precisely engineered vibration feeding platform, high-speed sensors, real-time counting electronics, and integrated reject modules that ensure high accuracy and low product rejection rates. Every unit is mounted for easy maintenance and maximum visibility, while cabling and controls are isolated for safety.

Equipped with a state-of-the-art PLC (Programmable Logic Controller) and intuitive HMI (Human Machine Interface), the machine allows for precise operation control, recipe management, and real-time data visualization. The anti-dust sensor ensures accurate counting even in high-dust environments. Additionally, the built-in detection and rejection system removes irregular bottles or broken tablets from the line automatically, maintaining high standards of quality control.

Salient Features

• Compact monoblock design integrating counting and filling

• Modular structure available in multiple models (8 to 32 channels)

• Ultra-precise counting with less than 1% variation

• CE-certified electronics and 100% non-proprietary controls

• No change parts needed for varying product sizes

• “No Bottle – No Count – No Fill” interlock for zero waste

• Ultra-low noise level (less than 70 dB)

• Specialized AISI 304 conveyors for smooth transport

• Optional Delrin conveyor for specific applications

• Programmable filling range from 2 to 9998 units per bottle

• Anti-dust sensor ensures reliable operation in dusty environments

• Advanced sorting mechanism to reject broken or irregular tablets

• Intuitive Delta HMI (7") with 3-tier user login system

• Capable of handling round and flat bottles made from glass, HDPE, PET, and more

Technical Specifications

Add-On Features

• Audit Trail Functionality – 21 CFR Part 11 compliant logging for data integrity and traceability in GMP-regulated environments

• Toughened Glass Safety Cabinet – Prevents contamination and enhances operator visibility while providing an extra layer of physical protection

• Validation Documentation Package – DQ, IQ, OQ protocols available for regulatory approval and audit readiness

Applicable Industries

This high-performance tablet counting and filling machine is well-suited for:

• Pharmaceutical Manufacturing – tablets, capsules, soft gels

• Nutraceutical Producers – herbal supplements, vitamins, dietary pills

• Veterinary Medicine – pet pills and animal healthcare products

• Clinical Trial Supply Units – accurate and small-batch packaging

Why Choose N.K Industries?

• Global Reach: Machines exported to over 30 countries

• Customization: Tailored solutions to match your packaging requirements

• Compliance & Certification: GMP compliance

• Comprehensive Support: Installation, training, documentation, and validation

• Engineering Excellence: In-house design, fabrication, and testing

Frequently Asked Questions (FAQs)

Q: Can this machine handle soft gels and capsules in the same batch? A: Yes, our non-proprietary design allows seamless counting of tablets, capsules, pills, and soft gels without needing change parts.

Q: What kind of bottles are compatible with this machine? A: It supports round and flat bottles made of glass, plastic, HDPE, LDPE, and PET with neck diameters from 25mm to 40mm.

Q: How does the machine ensure counting accuracy? A: The machine uses anti-dust sensors, high-speed logic, and channel design to achieve counting variation of less than 1%.

Q: Is the machine suitable for high-dust environments? A: Yes, it comes with a unique anti-dust system that guarantees stable operation even in dusty settings.

Q: What makes your machine different from others? A: We offer a fully modular, CE-certified, and non-proprietary system with scalable design, intuitive controls, and worldwide service.

Ready to transform your production line?

Contact N.K Industries today to explore how our Automatic Tablet Counting and Filling Machine can optimize your packaging efficiency and accuracy.

? Request a demo or quotation now!