N.K. Industries, a trusted name in packaging automation, proudly presents the Automatic Pick and Place Airjet Cleaning Machine, designed to streamline pre-filling operations by removing particulate contaminants from bottles with unmatched precision. As a reputed manufacturer, supplier, and exporter, we bring to market this high-efficiency machine engineered to meet the rigorous demands of the pharmaceutical, cosmetic, food, and chemical industries.
This innovative cleaning solution ensures bottles are meticulously cleaned before filling, thereby upholding product integrity and ensuring regulatory compliance. The machine is suitable for containers made of glass, plastic, or tinplate, making it a versatile and indispensable part of your production line.
At the heart of this system lies an advanced pick and place bottle inverter assembly, which gently grips, rotates, and inverts each bottle before cleaning. Once inverted, the bottle is aligned precisely over a series of strategically positioned air nozzles. High-pressure, filtered air is then blown into the bottle, dislodging and removing internal particulates effectively.
This contact-free cleaning process ensures the bottle’s internal surfaces are cleaned without risking physical abrasion or damage—perfect for industries that demand hygienic, contamination-free packaging.
The machine complies fully with Current Good Manufacturing Practice (cGMP) standards. It is built to deliver hygienic operation, ease of cleaning, and reliability in continuous production environments.
The main body and top plate are built from high-grade AISI 304 stainless steel, offering resistance to corrosion and chemicals. The top surface is further protected with stainless steel cladding for added durability and cleanliness. The machine body is enclosed with stainless steel covers for side protection and structural stability.
The conveyor, constructed using a stainless steel slat belt, feeds bottles into the cleaning chamber with consistent spacing. Pneumatically controlled cylinders along the conveyor securely hold the bottles in place for precise pick-up by the inverter unit.
This core system gently picks each bottle from the conveyor, rotates it 180 degrees, and places it above the airjet nozzle block assembly. Once in position, a pulse of clean, pressurized air is directed inside the bottle to remove dust and debris.
All electrical cables are neatly routed within the machine for improved safety, organization, and maintenance access. Each cable is clearly ferruled for identification, reducing troubleshooting time and the risk of wiring errors.
The combo operating and control panel, fabricated from AISI 304, is mounted on the machine for ease of access. Inside the panel, you'll find critical components like:
AC Drives
Programmable Logic Controller (PLC)
Extension modules
8-channel & 4-channel relay cards
MCBs, Contactors, and SMPS
The panel front is fitted with a 7-inch Human Machine Interface (HMI) for real-time monitoring and control. Key features include:
Power ON/OFF switches
Function selectors
Emergency stop button
Operators benefit from simplified navigation, swift setting adjustments, and immediate responses during operation or fault conditions.
No Bottle – No Cleaning: The machine halts operation if no bottles are detected on the conveyor.
Outfeed Jam Detection: The system stops if bottles are blocked or jammed at the outfeed.
Low Air Pressure Alarm: Automatically stops the machine to protect operations if air pressure drops below the required threshold.
These features ensure smooth, automated, and error-free functioning, reducing the need for constant operator supervision.
Parameter | Specification |
---|---|
Machine Model | Automatic Pick and Place Airjet Cleaning Machine |
Operating Direction | Left to Right |
Speed | Up to 50–60 bottles per minute (varies by size) |
Bottle Diameter Range | 40 mm to 80 mm |
Bottle Height Range | 55 mm to 200 mm |
Machine Dimensions (L x W x H) | 2750 mm x 1150 mm x 1520 mm |
Power Consumption | 1 kW |
Electrical Requirements | 230V, 1 Phase, 50 Hz, Proper Earthing (3-wire system) |
Air Pressure Required | 6 Bar |
Air Consumption | 100 LPH |
Safety Cabinet Enclosure: Available in polycarbonate, acrylic, or toughened glass for enhanced safety and operator visibility.
HEPA Filter Integration: Optional air filtration system for ultra-clean environments.
Ionized Air Nozzle Attachment: For improved removal of static-charged particles.
N.K. Industries' Automatic Pick and Place Airjet Cleaning Machine is widely used in multiple industries for its versatility and high-efficiency design:
Pharmaceuticals – Clean bottles prior to filling with syrups or injectable formulations.
Distilleries & Breweries – Remove debris from glass and PET bottles before bottling.
Cosmetics & Toiletries – Prepare containers for creams, lotions, and personal care liquids.
Lube & Edible Oil – Clean PET and HDPE bottles before filling viscous products.
Pesticides & Agrochemicals – Ensure containers are free of dust and contaminants.
Food & Ancillaries – Clean bottles used for sauces, juices, and consumables.
Confectionery – Clean bottles or jars used for syrups and liquid-based sweets.
With over four decades of experience, N.K. Industries has emerged as a globally trusted manufacturer, supplier, and exporter of high-quality packaging and processing machinery. Our machines are in service across 40+ countries, known for their reliability, precision, and low maintenance.
We integrate cutting-edge automation, PLC-based control systems, and safety protocols to ensure our machines deliver optimal performance in high-demand environments.
All our machines are engineered to meet or exceed international standards including cGMP, CE, and ISO requirements. We use only the highest quality raw materials and electrical components for long-lasting performance.
We pride ourselves on offering prompt technical support, on-site training, remote troubleshooting, and a strong global service network to ensure uninterrupted operations.
Each production line has unique requirements, which is why we offer custom machine configuration for bottle size, material type, production speed, and automation integration.
Investing in an Automatic Pick and Place Airjet Cleaning Machine from N.K. Industries means reducing manual handling, improving hygiene, and increasing throughput. This system is a must-have addition to any high-speed production facility where bottle cleanliness is critical to product quality.
Whether you're in pharmaceuticals, cosmetics, or food processing, our solution ensures every bottle in your line is ready for the next step—clean, aligned, and contaminant-free.
N.K. Industries has earned the trust of industry leaders in more than 40 countries. Our commitment to quality, customization, and client satisfaction has made us a preferred manufacturer, supplier, and exporter in markets such as the Middle East, Africa, Southeast Asia, and Europe.
We don’t just deliver machines—we deliver productivity.
Experience the Classic Range of Automatic Air Jet Cleaning Machines by N.K Industries: Unparalleled Cleaning for Various... Continue