Automatic Dry Powder Filling Machine

Automatic Dry Powder Filling Machine

We Are Poineer Manufacture Of Single Head Injectable automatic Dry Powder Filling Machine which Is Designated As Model NKPF-120. This Machine Can Despense Powder Inside The Vial As Well As Carry Out The Stoppeing Operation . 

Following are the some of the best Sailent features inbuilt in Automatic Dry Powder filling machine .

  • Total Table top cGMP model.
  • “NO VIAL, NO FILL” System eliminates wastage of costly powder.
  • Spring loaded Teflon top seal for powder hopper reduces the friction between and top seal and avoid chance of white particle shading during production.
  • Doctor blade and wiper blade can be adjusted from outside also without disturbing any production, which saves lot of time, powder wastage and chances of area condition disturbance.
  • All assemblies under top plate are positioned as for easy cleaning or maintenance.
  • Multiple dosing of injectable powder or changeover of container size and different fill size is possible by just changing the vial separator or size of the piston respectively.
  • All driving is through High quality Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.
  • Machine speed can be adjusted through A.C. Frequency drive, which is time saving and easy to synchronise unscrambler and scrambler speed with machine speed.
  • Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
  • Special clutch devices are provided on vial separator for safety purpose.
  • Vibratory bowl for rubber stoppering unit support to run machine with total claimed speed of machine.
  • Vacuum filter will be of PVC transparent material with nylon cartage having length of 10”.
  • Pure air filters for Air and Vacuum.
  • “No Stopper in Chute, Machine Stop System”

 

  • The Single Head Injectable Powder Filling Machine with rubber stopper unit  is having vari-speed S.S. Slat chain Conveyor with optional Turn Table at in-feed & out-feed.
  • When the machine starts Vials are feed from Turn Table. Product wheel will separate the vials, Powder is comes from the Hopper, Suck by Filling wheel & then fill in to vial by piston assembly fitted in Filling Wheel.
  • Now, filled vials are travel to Stopping Station, Rubber stopper are comes from the hopper by chute one by one with the help of vibratory system. Rubber stopper puts on vials & press wheel are press the stopper on vials. Now, Filled & Stopper vials are goes to discharge end.

 

Filling Speed

100 Vials/minute based on 5-10ml vial
(Depending up on size/types of vial & powder density)

Design

Left --> Right

Powder Fill Size

50 mg to 1.5 grams. Single Dose (with Change Parts)
1.5 grams to 6 grams. Double, Triple and Four Doses.
Fill range depending upon vial opening and bulk density of powder. Under controlled level of Humidity (i.e. 25%)

Fill Accuracy

±1% depending upon consistency and uniformity of bulk density of injectable powder

Product Conveyor

50 mm (2”) wide S. S. Slat conveyor

Powder Suction

Through Vacuum

Powder Delivered

Through Air/Nitrogen (Customer to Provide)

Stopper Delivered

Through Vibratory Bowl & Chute

Vial Diameter

25 MM To 45 MM MAX.

Vial Height

75 MM MAXIMUM.

Rubber Stopper

20 MM DIAMETER.

  • Acrylic / Toughned Glass safety Cabinet for machine cover up.
  • Seperate operating and controlling panel
  • Media fill attachment
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