Dry Syrup Powder Filling Machine

AUTOMATIC ROTARY DRY SYRUP POWDER FILLING MACHINE WITH ROPP CAPPING MACHINE MODEL- NKDPF-120RM

N.K Industries, based in Ahmedabad, Gujarat, India, is a renowned manufacturer, supplier, and exporter of a cutting-edge Automatic Rotary Dry Syrup Powder Filling Machine with ROPP Cap Sealing Machine, specifically designed for pharmaceutical companies. This Monobloc model is a compact machine that efficiently handles the filling and sealing of Dry Syrup powder in bottles.

The Automatic Rotary Dry Syrup Powder Filling Machine is a highly efficient equipment, capable of achieving a production speed of 60 to 100 bottles per minute. With an accuracy of ± 2%, this machine ensures precise operations, maintaining the highest quality standards for your pharmaceutical products. Featuring 16 filling ports and 8 capping heads, the dry powder filling and sealing machine delivers a high yield, consuming less time, thereby enhancing your overall production efficiency.

The versatility of the machine is evident as it allows for easy adjustments to accommodate various fill sizes, ranging from 10 gms to 70 gms, simply by changing the parts of the syrup filling machine.

With N.K Industries' Automatic Rotary Dry Syrup Powder Filling Machine, you can experience seamless and reliable operations for your Dry Syrup powder filling and sealing requirements. Our machines are designed to meet the stringent demands of the pharmaceutical industry, providing unmatched efficiency and accuracy for your valuable products.

The operation of the Dry Syrup Powder Filling & Sealing Machine is described as follows:

Container Feeding: The dried, sterilized, and siliconized containers are fed through the Infeed Turn Table onto the Infeed Delrin slat conveyor belt at the required speed. The containers are then transferred to the infeed starwheel, which spaces them correctly.

Filling: The containers move below the funnel plate with 16 funnels mounted on it. The powder wheel, mounted on the center pipe, rotates at a pre-set speed below the powder hopper. The powder stored in the hopper is agitated by mechanical agitators to maintain consistency and uniform bulk density. The powder wheel has pistons in each port, and as it rotates, a precise volume of powder is sucked into each port during vacuum according to the piston length. Excess powder is doctored off by a doctor blade.

Powder Discharge: When the powder wheel reaches a vertical position, a time dose of compressed air, sterilized low-pressure air, or nitrogen gas sequentially flushes out the powder from the port of the powder wheel into the funnel. The funnel breaks any solid slug of powder, and the powder starts to fill inside the moving bottle, taking around 5 to 6 seconds for filling.

Cap Sealing: The filled bottles reach the exit starwheel, where they pick up ROPP caps from the exit end of the chute. The caps are automatically oriented in the right direction before entering the delivery chute. The bottles enter below the sealing head, which consists of four rollers. Two rollers properly skirt, spin, and seal the cap, while the other two rollers perform a perfect thread according to the bottle neck diameter.

Exit: After the sealing operation, the sealing head moves upward with the help of a cam, and the sealed bottles move into the exit starwheel. They then continue on the conveyor for further processing or packaging.

This Automatic Rotary Dry Syrup Powder Filling & Sealing Machine is designed to efficiently handle the precise filling and sealing of Dry Syrup powder in bottles, ensuring high-quality and accurate operations for pharmaceutical production.

Contact us today to explore how our Automatic Rotary Dry Syrup Powder Filling Machine can elevate your pharmaceutical manufacturing processes and meet your specific needs. Trust N.K Industries for innovative and reliable machinery solutions, delivering excellence in every aspect of your production line.

Salient Features:

• Compact & CGMP model.
• Monoblock model- filling and ropp capping on single body
• All parts and assemblies coming in contact with powder are made of AISI 316L
• Equipped with the interlock "NO BOTTLE - NO FILL” to eliminates wastage of costly powder.
• Equipped with interlock “NO Bottle – No Cap”
• Spring loaded Teflon top seal for powder hopper reduces the friction between and top seal and avoid chance of white particle shading during production.
• Doctor blade and wiper blade can be adjusted from outside also without disturbing any production, which saves lot of time, powder wastage and chances of area condition disturbance.
• All assemblies under top plate are positioned as for easy cleaning or maintenance.
• All driving is through High quality imported Gear motor.
• Machine speed can be adjusted through A.C. Frequency drive, which is time saving.
• Machine is provided with Delrina conveyor belt to avoid sticking of bottle on conveyor.
• Special clutch devices are provided on Star wheels for safety purpose.
• Air filter will be of AISI 316L housing with Nylon cartridge for proper removal of particle of 0.22 micron having 10" length.
• Vacuum filter will be of PVC transparent material with nylon cartridge having length of 10" of 5 micron.
• Machine can fill 10 grams to 50 grams powder in single stroke.

 Technical Specification :