Automatic Bottle Unscrambler Machine – Manufacturer, Supplier & Exporter

N.K. Industries, a distinguished name in the packaging machinery sector, is a trusted manufacturer, supplier, and exporter of high-performance equipment for industrial automation. Among our advanced range of offerings, the Automatic Bottle Unscrambler Machine stands out as an efficient solution for streamlining bottle handling in a wide array of production environments.

Our Automatic Linear Bottle Unscrambler Machine, Model NKHBU-100, is meticulously engineered to orient and feed empty bottles into an upright position with precision and speed. Designed to operate seamlessly in conjunction with downstream packaging processes, this CGMP-compliant system ensures uninterrupted and efficient packaging workflows.

Superior Design for Seamless Bottle Handling

Built with precision and durability at its core, the Automatic Bottle Unscrambler Machine is enclosed in a heavy-duty AISI 304 stainless steel frame. The unit’s safety enclosure is constructed using toughened glass or optional materials like polycarbonate or acrylic. For added protection and operational control, the safety doors feature interlock mechanisms, halting machine functions when the enclosure is open, thereby guaranteeing operator safety.

Its compact structure and efficient layout make it suitable for a wide range of industries, including pharmaceuticals, cosmetics, edible oils, pesticides, and more. This robust machine is also integrated with a modern PLC system paired with a 7-inch Human-Machine Interface (HMI) display, making real-time monitoring and configuration easy and effective.

Key Features of the Automatic Bottle Unscrambler Machine

✅ CGMP-Compliant Construction

This machine is designed to fully comply with Current Good Manufacturing Practice (CGMP) standards, ensuring sanitary design, precision, and performance consistency across production cycles.

✅ Robust Stainless Steel Build

Fabricated using S.S. 304 grade stainless steel, all contact and external parts of the machine offer excellent corrosion resistance and long-term durability, while also meeting hygiene standards for sensitive industries like pharmaceuticals and food processing.

✅ Integrated PLC & Touchscreen HMI

A programmable logic controller (PLC) and an intuitive 7” touchscreen HMI enable synchronized operation, simple configuration changes, real-time error tracking, and easy troubleshooting, enhancing operational control.

✅ Bulk Hopper for Easy Bottle Loading

Operators can quickly and conveniently load empty bottles into the bulk hopper. This user-centric design feature simplifies operations and reduces the need for frequent intervention.

✅ Centrifugal Sorting Disc

A high-speed centrifugal sorting disc categorizes bottles based on orientation, allowing for fast and precise processing. Bottles that are misaligned are redirected for re-sorting, ensuring only upright bottles proceed further.

✅ Integrated Rejection & Sorting Mechanism

An advanced flap assembly identifies incorrectly positioned bottles and guides them back into the system for reorientation, ensuring no misaligned containers enter the production line.

✅ Multi-Stage Bottle Orientation System

The gripper belt and hook mechanism are engineered to precisely lift and guide bottles into a vertical position. Even bottles that require horizontal reorientation are processed with exceptional accuracy.

✅ Versatile Bottle Handling Capabilities

This machine handles a variety of bottle types and shapes, including PET and HDPE bottles, with or without neck exposure. The adjustable design allows for effortless transitions between different bottle sizes and formats.

✅ Precision Bottle Alignment

A pivot block system straightens and aligns bottles with pinpoint accuracy, ensuring uniform presentation to downstream machinery for processes like filling, capping, or labeling.

✅ Continuous Discharge System

Once oriented, the bottles are transferred to the next production phase using an efficient bottle discharge belt assembly, promoting a non-stop, high-speed packaging workflow.

✅ Vibration-Free Operation

The system is engineered for smooth, quiet, and vibration-free operation, contributing to a stable work environment and enhanced equipment longevity.

✅ Simple Maintenance & Cleanability

The straightforward mechanical design facilitates easy cleaning and maintenance, reducing machine downtime and boosting productivity.

✅ CE-Certified Electrical Components

All electronic components used in the machine comply with CE certification standards, ensuring top-tier safety, reliability, and compliance with international manufacturing norms.

Technical Specifications

Optional Features

• Custom Safety Cabinets: Available in polycarbonate, acrylic, or toughened glass for enhanced safety and visibility.

• Extended Hopper Capacity: For operations requiring larger volume handling.

• Customized Bottle Guides: Tailored for specific bottle shapes and materials.

Industries Served

The Automatic Bottle Unscrambler Machine by N.K. Industries is a versatile solution trusted across numerous industries, including:

• Pharmaceuticals: Ensures sterile, touch-free bottle orientation before filling and sealing.

• Distilleries & Breweries: Streamlines bottle handling for glass and PET containers.

• Cosmetics & Toiletries: Handles uniquely shaped bottles used for lotions, shampoos, etc.

• Lube & Edible Oils: Supports high-speed production of PET or HDPE oil bottles.

• Pesticides & Agrochemicals: Facilitates smooth processing of containers with varied designs.

• Food & Beverages: Enhances automation in food-grade liquid packaging.

• Confectionery: Assists in handling bottles used for syrups and sweeteners.

Why Choose N.K. Industries?

? Trusted Global Manufacturer, Supplier & Exporter

N.K. Industries is globally recognized as a dependable manufacturer, supplier, and exporter of cutting-edge packaging machinery. With decades of expertise and a strong commitment to quality, our machines are trusted by top-tier brands around the world.

? Innovation-Driven Engineering

Each piece of equipment is backed by innovative design and precision engineering. From concept to execution, our Automatic Bottle Unscrambler Machine is developed with the latest technology to ensure unmatched efficiency and productivity.

? Unmatched Customer Support

We believe in establishing long-term relationships. Our service doesn’t stop at delivery — from installation to training and after-sales service, our team is always ready to support your operations.

? Quality Beyond Borders

We follow strict international standards for manufacturing and testing. As an ISO-certified company, we ensure every product undergoes rigorous quality control before reaching your facility.

? Customization for Diverse Needs

Understanding that every business is unique, we offer customization options tailored to your production line requirements, whether it's for different bottle shapes, sizes, or industry-specific needs.

Optimize Your Packaging Line with N.K. Industries

Automation is key to achieving consistent output, minimizing errors, and optimizing workforce productivity. The Automatic Bottle Unscrambler Machine from N.K. Industries not only simplifies bottle orientation but also brings speed, accuracy, and hygiene into your packaging process.

Our machine is suitable for low to high-volume operations and is designed to reduce the burden on manual labor. Whether you're upgrading an existing production line or setting up a new one, this equipment offers a strategic advantage.

Global Reach with Local Support

As a seasoned manufacturer, supplier, and exporter, N.K. Industries has successfully installed and supported machinery across Asia, Africa, Europe, the Middle East, and the Americas. Our global network ensures prompt technical support, reliable delivery timelines, and personalized service in every region we operate.

Contact N.K Industries

For companies seeking a dependable and efficient solution for bottle orientation in their packaging line, the Automatic Bottle Unscrambler Machine by N.K. Industries is the ideal choice. Combining technical innovation, structural integrity, and global reliability, this machine ensures smooth operations across various sectors.

From pharmaceutical factories to food-grade processing plants, N.K. Industries' equipment is the hallmark of trust, precision, and quality. Invest in automation that lasts — with a partner that supports you every step of the way.